Materials & Pads
The shells, top covers, cushioning layers and pads we build with, and where each one fits.
Shells
Shell & Base Materials
Polypropylene
Semi-rigid thermoplastic and the functional-shell standard. Tough, heat-adjustable and durable, with thickness matched to patient weight and activity level.
Functional orthotics · RX UCBL · AFOs
Composite Carbon Fiber
Carbon fibers set in a polymer resin: very thin, very stiff and lightweight. Holds its shape in low-volume shoes where a polypropylene shell will not fit.
Dress shoes · Cleats · Sport devices
EVA
Soft, accommodative closed-cell foam Conforms to the foot and cushions bony prominences with minimal correction. Available in 35, 45, 65 durometer.
Diabetic inserts · Arthritic and geriatric feet · Full-contact cushioning
Rubber Cork
Cork granules bonded in rubber. Lightweight, grindable and shapeable, with a firm feel that resists compression set.
Rearfoot and forefoot posting · Heel lifts · Extensions
EVA Cork
Cork blended into an EVA base. Lighter and more resilient than rubber cork, with a slightly softer feel underfoot.
Posting and fills · Lifts · Accommodative builds
Covers
Top Covers & Cushioning
Neoprene
Comparable to Spenco®, Urethane-based, 360° stretch cover with strong rebound and stability. Durable, wipes clean and resists wrinkling. Stocked in 1/16" and 1/8", black.
Sport and high-friction covers · Active patients
EVA
General-purpose mid layers, Soft, flexible closed-cell foam with low-temperature toughness and stress-crack resistance. Available in 1/16", 1/8"; Marine Blue, or swirl.
General-purpose top and mid layers
Perforated EVA
The same EVA foam with perforations that let air and moisture move through the cover. Available in 1/16", 1/8"; black.
Warm climates · Athletic use · Moisture control
Accuzote (Zote Foam)
Comparable to Plastazote®, Cross-linked polyethylene cushioning foam that holds its loft and cushion quality far longer than open-cell foams. Heat-moldable for total-contact layers. Available in 1/16" to 1/8".
Diabetic and neuropathic feet · Total-contact top layers · Pressure redistribution
Urethane
Comparable to Poron® and PPT®, high quality open-cell urethane foam with high rebound and shock absorption. Stocked in 1/16", 1/8"; blue.
Heel pain · Fat-pad atrophy · Impact and pressure relief
Vinyl
Thin (1 mm), smooth supportive cover with excellent bottom-out resistance. Easy to clean and adds almost no bulk.
Dress shoes · Low-volume footwear · Hygiene-critical patients
Perforated Vinyl
Vinyl cover with perforations for airflow while keeping the same thin, durable, wipe-clean surface.
Dress orthotics needing breathability
Suede (Nonwoven)
Synthetic nonwoven suede. Soft, low-friction and moisture-absorbing, with a matte finish that does not slip in the shoe.
Bottom covers · Dress orthotics · Sock-wearing patients
Leather
Genuine leather top cover. Breathable, conforms to the foot over time and offers a premium look and long service life. Condition with mink or saddle oil.
Dress orthotics · Longevity · Patients who prefer natural materials
Additions
Pads & Additions
Met Bar
Transverse bar placed just proximal to the metatarsal heads to offload all five at once.
Generalized metatarsalgia · Diffuse forefoot pain
Met Pad
Dome-shaped pad behind the 2nd–4th metatarsal heads that restores the transverse arch and spreads the metatarsals.
Metatarsalgia · Morton's neuroma · Capsulitis
Heel Pad
Cushioned layer under the heel, with an optional cutout, that absorbs impact and softens the calcaneus.
Plantar fasciitis · Heel spur · Fat-pad atrophy
Horseshoe Pad
U-shaped heel pad that surrounds and floats the central heel or spur site.
Heel spur · Plantar fasciitis · Calcaneal bursitis
Neuroma Pad
Small teardrop pad placed between the 3rd and 4th metatarsal heads to spread the metatarsals and relieve nerve compression.
Morton's neuroma · Intermetatarsal bursitis
Toe Crest Pad
Raised ridge under the toe sulcus that supports toes 2–5 and takes pressure off the distal tips.
Hammer and claw toes · Distal toe-tip pressure
Dancer's Pad
Forefoot pad with a first-MTP cutout that offloads the first ray and sesamoids.
Sesamoiditis · Hallux limitus and rigidus · Turf toe
Scaphoid Pad
Medial arch (navicular) pad that adds longitudinal arch support to an existing device.
Flatfoot · Posterior tibial tendon dysfunction · Arch fatigue
Met Balance Pad
Pad with a cutout that lifts the adjacent metatarsals to float a single painful metatarsal head.
Isolated met-head pressure · Plantar plate tear · Callus or ulcer offloading






















